|
DEGREASING CHEMICALS
|
|
Ferrous Metal
|
|
CHEMLENE 1D ( Hot Dip )
( Heavy duty cleaner before phosphating )
|
CHEMLENE 84 ( Hot Dip )
( Heavy duty low temperature cleaner )
|
|
CHEMLENE 3D (Warm Spray )
( Heavy duty spray cleaner - low foaming )
|
CHEMLENE 30 ( Hot Spray )
( Heavy duty spray cleaner )
|
|
|
Ferrous & Non - Ferrous
Metal ( Aluminum Zinc, brass etc.)
|
|
CHEMLENE 2D ( Hot Dip )
|
CHEMLENE 44 ( Hot Dip )
|
|
CHEMLENE 55 ( Warm spray )
|
CHEMLENE 90 ( Low Temp Spray )
|
|
|
Emulsion Cleaners
|
|
CHEMSOL 130 ( Warm Spray Dip )
|
CHEMSOL 230 ( Warm Dip )
|
|
CHEMSOL 552 ( Low Temp Spray )
|
|
|
|
Products and their use
|
|
Product
|
Use
|
|
CHEMLENE
|
A RANGE OF ALKALI DEGREASING CHEMICALS
FOR FERROUS
|
|
1D ( DIP )
|
Heavy duty cleaner before phosphating
processes for Ferrous
|
|
3D (SPRAY )
|
Heavy duty cleaner before phosphating
processes - low foaming type for Ferrous
|
|
30 (SPRAY )
|
30 Heavy duty cleaner for ferrous
metal
|
|
|
A RANGE OF CAUSTIC SODA FREE DEGREASING
CHEMICALS FOR FERROUS AND NON - FERROUS
|
|
2D ( DIP )
|
Heavy duty cleaner before phosphating
processes
|
|
44 ( DIP )
|
Heavy duty cleaner before phosphating
processes
|
|
84 ( DIP )
|
Heavy duty cleaner for Ferrous - Low
Temperature type
|
|
55 (SPRAY )
|
Heavy duty cleaner before phosphating
processes - low foaming type
|
|
90 (SPRAY )
|
90 Low temperatures light duty cleaner
for single or Multistage operations
|
|
CHEMSOL
|
A RANGE OF EMULSION DEGREASING CHEMICALS
|
|
130 (SPRAY / DIP)
|
A neutral cleaner, mainly used before
spray Chemphos, when an extra smooth coating is required
for mixed metal eg. Steel, Zinc and Aluminium
|
|
230 ( DIP )
|
Milky White emulsion cleaner with
fungicide for prolonged use in dip tank
|
|
552 (SPRAY )
|
Low Temperature milky white inhibited
cleaner for mixed metals eg., Zinc Steel and Aluminium.
Preferred for single stage spray washers
|
|
|
DERUSTING CHEMICALS
|
|
Product
|
Use
|
|
CHEMDINE
|
A RANGE OF DERUSTING / DESCALING CHEMICALS
|
|
24 ( BRUSH )
|
24 A Brush - On Wipe - Off process
for use where rinsing is impracticable. eg., on composite
wood / metal coach bodies
|
|
50 (SPRAY )
|
A combined Degreaser / Deruster for
Spray application
|
|
75 ( COLD DIP )
|
For descaling
|
|
125 ( COLD DIP )
|
Standard recommendation for Dipping
|
|
170 ( HOT DIP )
|
Standard recommendation for Hot Dip
to remove rust and scale Meets DEF 37 and JSS . 8030
- 5
|
|
624 ( BRUSH / COLD )
|
624 Standard recommendation for Brushing,
can also be used by Dip
|
|
|
PHOSPHATING CHEMICALS (
IRON , ZINC & MANGANESE )
|
|
IRON PHOSPHATE
|
DIP COLD to 80 C |
CHEMPHOS 900 |
Degrease &
phosphate in one operation type from data sheet |
| |
SPRAY WARM |
CHEMPHOS 300 |
| |
|
CHEMPHOS 400 |
| |
|
CHEMPHOS 727 |
| ZINC PHOSPHATE FOR PAINT /OILING |
COLD DIP |
CHEMPHOS RT |
Two chemical Room temperature phosphating
process. Coating sufficiently fine to be used under gloss
paint system |
| |
WARM DIP |
CHEMPHOS 20 |
Standard process gives a micro crystalline
coating, can be used
under one coat of gloss paint. Meets Defence spec. WPN
/ GEN / 3 CLASS II & III and IS : 3618 : 1966 Class
B & C |
| |
|
CHEMPHOS 45 |
Fine coating for Fasteners rubber coating
etc |
| |
WARM SRAY |
CHEMPHOS 164 |
Particularly recommended for large scale
conveyorised pretreatment of articles manufactured from
steel sheet such as car bodies,bicycle components etc.,
Meets IS : 3818 Class C |
| |
|
CHEMPHOS 266 |
Particularly recommended for large scale
conveyorised pretreatment of articles manufactured from
steel sheet, such as car bodies, bicycle components etc.
meets IS : 3618 Class C |
| |
HOT DIP |
CHEMPHOS 40 |
Heavier coatings, obtained by longer immersion
time; can be stained or oiled and are ideal where corrosion
resistance is required on work with minimum tolerance.
Medium coating can be pained. Meets Defence Spec. WPN
/ GEN / 3 Class 1 & II and IS 3618 : 1966 Class A
2 |
| |
|
CHEMPHOS 41 |
Coating sufficiently fine, to be used under
gloss paint system |
| |
|
CHEMPHOS 42 |
Fine coating to be used under gloss painting
system |
| |
|
CHEMPHOS 72 |
Heavy duty coating for Fasteners Meats IS.3618
: 1966 Class A 2 |
| ZINC PHOSPHATE FOR WIRE/ TUBE DRAWING |
HOT DIP |
CHEMPHOS 2 |
High performance single chlorate
accelerated zinc phosphating chemical consumption / sludge
formation is more |
| |
|
CHEMPHOS 22 |
Two chemical nitrite / nitrate accelerated
zinc phosphating chemical. Very Economical |
| |
|
CHEMPHOS 45 |
Similar to Chemphos 22.
Ideal for production of mirror finish tubes |
| |
|
CHEMPHOS 47 |
Two chemical process 47 IMU / 47 R. No external
oxidizing chemical is required |
| |
|
CHEMPHOS 79 |
Two chemical nitrite /
nitrate accelerated heavy duty zinc phosphating chemical
|
| |
|
CHEMPHOS 97 |
Two Chemical 97IMU/97 R
nitrite / nitrate accelerated zinc phosphating chemical.
Forms heavy coating |
| |
|
CHEMPHOS 99 |
Nitrate / Nitrate
accelerated zinc phosphating chemical can be used as single
or two chemical process |
| |
|
CHEMPHOS 143 |
A self - nitrite generating zinc phosphating
chemical Low sludge / chemical consumption, Ideal for
high volume production lines |
| |
WARM DIP |
STRAND PHOS |
Fast action zinc
phosphating chemical for strand treatment of wires at
high speed |
| MANGANESE PHOSPHATE FOR WEAR PREVENTION |
HOT DIP |
CHEMPHOS 111 |
Operates at near boil 95°C |
| HOT DIP |
CHEMPHOS 112 |
Operates at 80°C |
| |
CHEMPHOS 222 |
Operates at 90°C |
|
|
PHOSPHATING CHEMICALS
( IRON , ZINC & MANGANESE )
|
|
Product
|
Use
|
|
CHEMPHOS
|
FOR PRODUCING CORROISON - RESISTANT
COATINGS
|
|
RT (ZINC/COLD DIP)
|
Two - chemical Room Temperature phosphating
process. Coating sufficiently fine to be used under
gloss paint system
|
|
20 (ZINC / DIP)
|
Standard process gives a micro crystalline
coating, can be used under one coat of gloss paint.
Meets Defence spec. WPN/GEN/ 3 CLASS II & III and
IS : 3618 : 1966 Class B & C
|
|
52 (ZINC / IRON / DIP )
|
Heavier coatings, obtained by linger
immersion time: can be stained or oiled and are ideal
where corrosion resistance is required on work with
minimum tolerance. Medium coating can be painted. Meets
Defence Spec. WPN / GEN / 3 Class I & II and IS
: 3618 : 1966 Class A 2
|
|
40 ( H )
( ZINC/IRON/DIP )
|
Heavier coatings, obtained by longer
immersion time; can be stained or oiled and are ideal
where corrosion resistance is required on work with
minimum tolerance. Medium coating can be pained. Meets
Defence Spec. WPN / GEN / 3 Class 1 & II and IS
3618 : 1966 Class A 2
|
|
41 ( M) (ZINC / DIP)
|
Coating sufficiently fine, to be used
under gloss paint System
|
|
42 / ( DIP / ZINC )
|
Fine coating to be sued under gloss
painting system
|
|
45 ( ZINC / DIP )
|
Fine coating for Fasteners, rubber
coating etc
|
|
72 ( ZINC / DIP )
|
Heavy duty coating for Fasteners Meats
IS.3618 : 1966 Class A 2
|
|
164 / ZINC / SPRAY
|
Particularly recommended for large
scale conveyorised pretreatment
of articles manufactured from steel sheet such as car
bodies, bicycle
components etc., Meets IS : 3818 Class C
|
|
CHEMSOL
|
A RANGE OF EMULSION DEGREASING CHEMICALS
|
|
266 ( ZINC/ SPRAY)
|
Particularly recommended for large
scale conveyorised pretreatment
of articles manufactured from steel sheet, such as car
bodies, bicycle components etc. meets IS : 3618 Class
C
|
|
300 /400 /727 (IRON/ SPRAY)
|
Degrease and phosphate in one operation
Particularly recommended for: large scale conveyorised
pretreatment of articles manufactured from steel sheet
Meets IS : 3618 Class D
|
|
111 MANGANESE IRON
|
For wear prevention. Operates at 90
C and above. Meets Defence
spec. WPN/GEN /3 Class I and IS : 3618 Class A 1
|
|
|
PRODUCTS / PROCESSES FOR
ALUMINIUM AND ITS ALLOYS
Note : Pretreatment is unnecessary for sprayed aluminum
|
|
Product
|
Use
|
|
CHEMLENE 2D ( DIP )
|
A RANGE OF ALKALI DEGREASING CHEMICALS
See Degreasing chemicals
|
|
CHEMLENE 44 ( DIP)
|
See Degreasing chemicals
|
|
CHEMLENE 55 ( DIP)
|
See Degreasing chemicals
|
|
CHEMSOL 130 230/552
|
A RANGE OF EMULSION DEGREASING CHEMICALS
For cleaning of aluminum for general use
|
|
CHEMDINE
|
CLEANERS FOR REMOVING OXIDE FILMS,
TRACES OF GREASE AND
OTHER CONTAMINANTS AND ALSO FOR ETCHING THE SURFACE
SLIGHTLY
|
|
125 (Cold DIP )
170 ( Hot DIP )
|
For cleaning and lightly etching aluminium
for general use
|
|
624 ( BRUSH )
|
Brush process ; has good degreasing
and etching properties Meets
DTD 900 / 4627
|
|
CHEMCOAT 401 - 41
|
For improving corrosion resistance
and paint adhesion. Forms a chromate /phosphate greenish
coloured coating
|
|
CHEMCOAT SP
|
For improving corrosion resistance
and paint adhesion. Forms a chromate golden yellow colored
coating
|
|
600
|
Oxide chromate coating on Aluminum,
conductive type. Light
Golden yellow colored coating
|
|
1200
|
Oxide chromate coating on Aluminum,
conductive type, golden yellow colour
|
|
CHEMLYTE 10
|
For use after Chemcoat 401 - 41 and
Chemcoat SP 600 & 1200 treatments for Passivation
|
|
CHEMLYTE 60 A
|
Chromate free passivating chemical
|
|
|
PRODUCTS / PROCESSES -
ZINC
|
Note : This includes galvanized
iron, electrodeposited zinc, mazak and other zinc base die castings.
Pretreatment is unnecessary for sprayed zinc
|
Product
|
Use
|
|
CHEMLENE 2D ( DIP )
|
ALKALI DEGREASING CHEMICALS
See Degreasing chemicals
|
|
CHEMLENE 44 ( DIP) 55 ( SPRAY )
|
CAUSTIC SODA FREE ALKALI DEGREASING
CHEMICALS
See Degreasing chemicals
|
|
CHEMSOL 130 ( SPRAY )
230/552 ( DIP)
|
EMULSION DEGREASING CHEMICALS
See Degreasing chemicals
|
|
CHEMPHOS M ( DIP ) 20 ( DIP) 266 /
164 (SPRAY)
|
Can be used if already available
M and 20 are too heavy for electrodeposited zinc
|
|
CHEMPHOS
3 in 1 (BRUSH )
|
For use where a brush applied phosphate
coating is required on zinc or galvanized iron eg. In
construction work
|
|
CHEMPHOS 5 Z
|
Zinc phosphate coating of zinc coated
surface by brush
|
|
CHEMPHOS 33 Z (Cold DIP)
|
Preferred dip phosphate process for
mazak die castings also for Sandzimir galvanized surface
|
|
CHEMCOAT 90 ( Cold DIP)
|
Chromate process for all types of
zinc
|
|
CHEMCOAT 900 ( Cold DIP )
|
Colurless chromate process for all
types of zinc
|
|
CHEMLYTE 10 ( Cold / Hot / DIP / SPRAY
)
|
For use in the final rinse for passivation
|
|
CHEMLYTE 60 ( Cold / Hot ( DIP / SPRAY
)
|
A chromate - free passivating
|
|
|
PHOSPHATING CHEMICALS (
FOR WIRE / TUBE DRAWING )
|
|
A range of Lubricant-absorptive Zinc Phosphating
chemicals for the severest of cold deformation eg., wire/tube
drawing, deep drawing, nosing, upsetting, extrusion etc.
|
Product
|
Use
|
|
CHEMPHOS 2
|
High performance single chlorate -
accelerated zinc phosphating chemical consumption /
sludge formation is more
|
|
CHEMPHOS 22
|
Two chemical nitrite / nitrate accelerated
zinc phosphating chemical. Very Economical
|
|
CHEMPHOS 45
|
Similar to Chemphos 22. Ideal for
production of mirror finish tubes
|
|
CHEMPHOS 47
|
Two chemical process 47 IMU / 47 R.
No external oxidizing chemical is
required
|
|
CHEMPHOS 79
|
Two chemical nitrite / nitrate accelerated
heavy duty zinc phosphating chemical
|
|
CHEMPHOS 97
( IMU / R )
|
Two Chemical 97 IMU / 97 R nitrite
/ nitrate accelerated zinc phosphating chemical. Forms
heavy coating
|
|
CHEMPHOS 99
|
Nitrate / Nitrate accelerated zinc
phosphating chemical can be used as single or two chemical
process
|
|
CHEMPHOS 143
|
A self - nitrite generating zinc phosphating
chemical Low sludge / chemical consumption, Ideal for
high volume production lines
|
|
STRAND CHEMPHOS
|
Fast action zinc phosphating chemical
for strand treatment of wires at
high speed
|
|
CHEMPHOS SS
|
Oxalate coating for treatment of stainless
steel wire and tube
|
|